Direct Service General Information
Standard Direct Service Maintenance Checklist
Miscellaneous:
➔Check Conveyor Amp Draw |
➔Perform Mat Washer Maintenance (Brush Roller, Extraction Drum, Drain Hose, Water, Drain Tray) |
➔Inspect/Replace Mat Washer Sponge Roller | ➔Inspect Mat Washer Vacuum Motor |
➔Inspect/Replace Mat Washer Brush, Bearings, and Chains | ➔Stick Settling Tank/Ensure Pump-Out Scheduled |
Tunnel:
➔Inspect/Clean all Photo Eyes | ➔Inspect/Clean all Foam Generators |
➔Inspect/Replace Ball & Disc on Mitter | ➔Inspect/Replace Mitter Center Sleeve |
➔Inspect/Clean Body Wax Manifold | ➔Inspect/Adjust Rubber Bump Stops |
➔Inspect/Replace Wrap Pillow Block Bearings | ➔Inspect/Replace Rocker Pillow Block Bearings |
➔Adjust Wrap Weight and Tighten all Bearing Bolts | ➔Inspect all Wrap/Rocker Shocks |
➔Inspect/Replace all Air Assist Cylinders | ➔Inspect Mitter Cloth |
➔Inspect all Wrap Brushes for Wear | ➔Inspect all Rocker Brushes for Wear |
➔Inspect all Wrap/Rocker Motors/Flex Couplers | ➔Check/Adjust Blower Angles |
➔Inspect Tire Gloss Brush, Shocks, Hoses, and Air Cylinders | ➔Inspect Tire Gloss Brush Motor Coupling |
➔Inspect all Hydraulic Hoses (if equipped) | ➔Test Hydraulic Power Unit Low Level Float(if equipped) |
➔Inspect Hydraulic Fluid and Suction Filter (if equipped) | ➔Clean Heated Blower Air Flow Orifice and Inspect Electrode/Wires |
➔Inspect Blower Impellers, U-Bolts, and Mounting Plates (Fire Each Blower Individually) |
Belt:
➔Inspect Proximity Switch and Flags | ➔Belt/Sprocket Rotation (if needed) |
➔Inspect/Replace Chain Coupling | ➔Driveshaft/Take-up Drum Replacement (if needed) |
➔Lube Chain Coupling w/ White Lithium | ➔Inspect Oil on Drive Gear Box (change every 6 months) |
➔Change Drive Gearbox Oil | ➔Belt Inspection: Belt, Sprockets/Drive Shaft, Chain Coupling, Glide Plates, Fixed Transfer Plates, Take-up Drum, Underrollers, Bearings |
Back Room:
➔Perform Hardness/Titration Test on Water Softeners | ➔Perform Chlorine Test on R.O. |
➔Inspect/Replace R.O. Sediment Filter(check pressure Δ) | ➔Inspect/Replace R.O. Membranes (check TDS) |
➔Inspect/Replace Charcoal Media (check chlorine) | ➔Check Reclaim Pump Pressure |
➔Clean Reclaim Basket Strainer | ➔Verify Flow through Reclaim U/F Valve |
➔Verify Reclaim Ozone Production/Light | ➔Replace Oxygen Concentrator and Ozone Cells (if needed) |
➔Inspect/Clean Reclaim Mazzei Eductor | ➔Clean Oxygen/Ozone Concentrator Fan Filters |
➔Inspect/Clean MCC/SIC Cooling Fan/Filter | ➔Inspect/Clean Rinnai Filters (if equipped) |
➔Vinegar Flush Rinnai Water Heater (if equipped) | ➔Change Air Compressor Oil/Filter (change every 6 months) |
➔Clean Y-Screen on High Pressure Pump and Pre-Blast | ➔Change Bay/Cat Pump Oil |
➔Change High Pressure Pump Oil | ➔Inspect/Replace High Pressure Pump Lovejoy Couplings |
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