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Operator Manual: 2900 Downflow Valve

MODEL 2900 Downflow

Service Manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IMPORTANT: Fill in pertinent information on page 3 for future reference.

 

Table of Contents

General Commercial Pre-Installation Check List.        4

Installation Instructions        4

3200 Timer Setting Procedure        5

3210 Timer Settings        6

Regeneration Cycle Program Setting Procedure        7

3200 Timer Assembly        8

3210 Timer Assembly        10

Environmental Power Head        12

Lower Environmental Power Head        14

Designer Power Head        16

Lower Designer Power Head        18

Control Valve Body        20

1600 Brine System        22

1650 Brine System        23

1700 Brine System        24

1710 Brine System        26

2″ Meter Assembly        28

2″ Plastic Meter Assembly        29

2300 Safety Brine Valve        30

2310 Safety Brine Valve        31

2350 Safety Brine Valve        32

Service Valve Operator        33

Control Valve Side Mount Adapter        34

Service Assemblies        35

Service Instructions        36

Service Position        38

Backwash Position        39

Brine Position        40

Slow Rinse Position        41

Rapid Rinse        42

Brine Tank Fill Position        43

Flow Data & Injector Draw Rates        44

Environmental Backplate Line Drawing        46

Environmental Designer        47

System #4 - Typical Single Tank Installation With Optional Meter.        48

System #5 - Interlock - Typical Twin Tank Installation With Optional Meter Interlock

And No Hard Water Bypass        49

System #6 – Twin Series Regeneration        50

System #7 – Twin Alternator Installation        50

System #4-Single Valve Regeneration Immediate and Delayed Valve Wiring        51

System #4-With Remote Signal Start Valve Wiring        52

system #5-Interlocked Regeneration Valve Wiring        53

system #6-Series Regeneration Valve Wiring        54

system #7-Alternating Regeneration Valve Wiring        55

system #7-Alternating Regeneration Multi-Valve System Valve Wiring        56

IMPORTANT: The information, specifications and illustrations in this manual are based on the latest information available at the time of printing. The manufacturer reserves the right to make changes at any time without notice.

 

Job Specification Sheet

  • JOB NO.    
  • MODEL NO.    
  • WATER TEST    
  • CAPACITY PER UNIT   MAX.   PER REGENERATION
  • MINERAL TANK SIZE   DIA.   HEIGHT   
  • BRINE TANK SIZE & SALT SETTING PER REGENERATION:

 

 

 

 

  • 2900 CONTROL VALVE SPECIFICATIONS
  1. Type of Timer (see pages 18-21)
  1. 7 day or 12 day
  2. * 1,250 to 21,250 gallon meter or
  • 6,250 to 106,250 gallon meter
  • Other   
  1. Meter Wiring Package
  1. System #4 - 1 tank; 1 meter; immediate or delayed regeneration
  2. System #5 - 2 tanks; 2 meters; interlock
  3. System #6 - 2 tanks; 1 meter; series regeneration
  4. System #7 - 2 tanks; 1 meter; alternator
  1. Timer Program Settings (see pages 18 and 19)

 

  1. Backwash    
  2. Brine & Slow Rinse    
  3. Rapid Rinse     
  4. Brine Tank Refill     
  1. Drain Line Flow Controllergpm

min. min. min. min.

 

  1. Brine Line Flow Controller -    
  2. Injector Size #    
  3. A) Hard Water By-Pass

B) No Hard Water By-Pass

 

 

 

 

 

 

 

 

 

 

Page 3

 

Printed in U.S.A.

 

 

General Commercial Pre-Installation Check List

 

WATER PRESSURE: A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively.

ELECTRICAL FACILITIES: A continuous 110 volt, 60 Hertz current supply is required. Make certain the current supply is always hot and cannot be turned off with another switch.

EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup. Piping that is built up heavily with lime and/or iron should be replaced. If piping is clogged with iron, a separate iron filter unit should be installed ahead of the water softener.

LOCATION OF SOFTENER AND DRAIN: The softener should be located close to a drain.

BY-PASS VALVES: Always provide for the installation of a by-pass valve.

CAUTION: Water pressure is not to exceed 120 p.s.i., water temperature is not to exceed 100° F, and the unit cannot be subjected to freezing conditions.

 

Installation Instructions

 

  1. Place the softener tank where you want to install the unit making sure the unit is level and on a firm base. (Maximum 4 feet apart for twin units.)
  2. All plumbing should be done in accordance with local plumbing codes. The pipe size for the drain line should be the same size as the drain line flow control female connection. Water meters are to be installed on soft water outlets. Twin units with (1) one meter shall be installed on common soft water outlet of units.
  3. Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting. Leave at least 6” between the DLFC and solder joints when soldering when the pipes are connected on the DLFC. Failure to do this could cause interior damage to the DLFC.
  4. Teflon tape is the only sealant to be used on the drain fitting. The drain from twin units may be run through a common line.
  5. Make sure that the floor is clean beneath the salt storage tank and that it is level.
  6. Place approximately 1″ of water above the grid plate (if used) in your salt tank. Salt may be placed in the unit at this time.
  7. On units with a by-pass, place in by-pass position. Turn on the main water supply. Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material (usually solder) that may have resulted from the installation.
  8. Place the by-pass in service position.
  9. Manually index the softener control into “service” position and let water flow into the mineral tank. When water flow stops, open a cold water tap nearby and let run until air pressure is relieved.
  10. Electrical: All electrical connections must be connected according to codes. Use electrical conduit if applicable. Remote meter systems and Twin meter system wiring diagrams are on pages 26-29.
  11. Plug into power supply.

 

 

 

 

 

 

 

 

 

MODEL 2900

3200 Timer Setting Procedure

 

 

 

 

How To Set Days On Which Water Conditioner Is To Regenerate:

Rotate the skipper wheel until the number “1” is at the red pointer. Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers. Each tab is one day. Finger at red pointer is tonight. Moving clockwise from the red pointer, extend or retract fingers to obtain the desired regeneration schedule.

How To Set The Time Of Day:

Press and hold the red button in to disengage the drive gear.

Turn the large gear until the actual time of day is at the time of day pointer.

Release the red button to again engage the drive gear.

How To Manually Regenerate Your Water Conditioner At Any Time:

Turn the manual regeneration knob clockwise.

This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program.

The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing.

Even thought it takes three hours for this center knob to complete one revolution, the regeneration cycle of your unit might be set only one half of this time.

In any event, conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line.

How to Adjust Regeneration Time:

  1. Disconnect the power source.
  2. Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob.
  3. Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear.
  4. Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out.
  5. Turn the time plate so the desired regeneration time aligns next to the raised arrow.

 

SERVICE POSITION INDICATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RED TIME SET BUTTON

 

 

24 HR. GEAR

MANUAL REGENERATION KNOB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SKIPPER WHEEL, 12 DAY (SHOWS EVERY OTHER DAY REGENERATION)

 

  1. Push the red button in and rotate the 24 hour dial. Tighten each of the three screws.
  2. Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct.
  3. Reset the time of day and restore power to the unit.

3200 ADJUSTABLE REGENERATION TIMER

 

 

 

 

3210 Timer Settings

 

 

 

Typical Programming Procedure

Calculate the gallon capacity of the system, subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear. Note, drawing shows 8,750 gallon setting. The capacity (gallons) arrow denotes remaining gallons exclusive of fixed reserve.

 

How To Set The Time Of Day:

Press and hold the red button in to disengage the drive gear.

Turn the large gear until the actual time of day is opposite the time of day pointer.

Release the red button to again engage the drive gear.

How To Manually Regenerate Your Water Conditioner At Any Time:

Turn the manual regeneration knob clockwise.

This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program.

The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing.

Even though it takes three hours for this center knob to complete one revolution, the regeneration cycle of your unit might be set for only one half of this time.

In any event, conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line.

 

Immediate Regeneration Timers:

These timers do not have a 24 hour gear. Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions.

 

 

 

 

 

 

* 24 HOUR GEAR

 

MANUAL REGENERATION KNOB

 

 

 

 

 

SERVICE POSITION INDICATOR

 

 

 

 

 

 

PROGRAM WHEEL

NOTE:

To set meter capacity rotate manual knob one - 360° revolution to set gallonage.

 

 

 

 

 

 

 

 

RED TIME SET BUTTON

 

 

 

 

 

WHITE DOT

GALLONS LABEL

 

* Immediate regeneration timers do not have 24 hour gear. No time of day can be set.

 

 

MODEL 3200 & 3210 TIMER SERIES

Regeneration Cycle Program Setting Procedure

 

(Brine Tank Refill Separate From Rapid Rinse)

 

 

How To Set The Regeneration Cycle Program:

The regeneration cycle program on your water conditioner has been factory preset, however, portions of the cycle or program may be lengthened or shortened in time to suit local conditions.

3200 & 3210 Series Timers (Figure to Right)

To expose cycle program wheel, grasp timer in upper left- hand corner and pull, releasing snap retainer and swinging timer to the right

To change the regeneration cycle program, the program wheel must be removed. Grasp program wheel and squeeze protruding lugs toward center, lift program wheel off timer. (Switch arms may require movement to facilitate removal.)

Return timer to closed position engaging snap retainer in back plate. Make certain all electrical wires locate above snap retainer post

Timer Setting Procedure for 3200 & 3210 Timer

How To Change The Length Of The Backwash Time:

The program wheel as shown in the drawing is in the service position. As you look at the numbered side of the program wheel, the group of pins starting at zero

BRINE & RINSE SECTION

(2 MIN. PER HOLE)

 

PIN STORAGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BACKWASH SECTION

(2 MIN. PER PIN)

PROGRAM WHEEL FOR CONTROL OF REGENERATION CYCLE

 

 

RAPID RINSE SECTION (2 MIN. PER PIN)

 

 

 

BRINE TANK REFILL SECTION

(2 MIN.

PER HOLE)

 

determines the length of time your unit will backwash.

FOR EXAMPLE: If there are six pins in this section, the time of backwash will be 12 min. (2 min. per pin). To change the length of backwash time, add or remove pins as required. The number of pins times two equals the backwash time in minutes.

How To Change The Length Of Brine And Rinse Time:

The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse (2 min. per hole.)

To change the length of brine and rinse time, move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section. Number of holes times two equals brine and rinse time in minutes.

How To Change The Length Of Rapid Rinse:

The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse. (2 min. per pin.)

To change the length of rapid rinse time, add or remove pins at the higher numbered end of this section as required. The number of pins times two equals the rapid rinse time in minutes.

How To Change The Length Of Brine Tank Refill Time:

The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank (2 min. per hole.)

To change the length of refill time, move the two pins at the end of the second group of holes as required.

The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section.

The program wheel, however, will continue to rotate until the inner micro-switch drops into the notch on the program wheel.

 

 

 

 

 

 

 

 

 

 

3200 Timer Assembly

(See opposite page for parts list)

 

 

 

 

1        2

30

3

4

5

6

 

 

 

 

 

 

29

31        7

8

10        5

9        11

 

12

32        13

 

 

14

 

 

 

 

15

16

17        5

 

 

18

24        25        19

26

23        25

27

25        20

28

 

21

 

22

 

 

 

 

3200 Timer Assembly Parts List

 

Item No.        No. Req’d        Part No.        Description

 

1  . . . . . . . . . . . 1  . . . . . . . . . . . 13870        Timer Housing

2  . . . . . . . . . . . 1  . . . . . . . . . . . 13011        Cycle Actuator Arm

3  . . . . . . . . . . . 1  . . . . . . . . . . . 40096-24        24 Hour Gear Assembly, 12 Midnight

40096-02        24 Hour Gear Assembly, 2 a.m.

4  . . . . . . . . . . . 1  . . . . . . . . . . . 13886-01        Knob

5  . . . . . . . . . . . 5  . . . . . . . . . . . 13296        Screw - Timer Knob and Motor Mtg. Plate

6  . . . . . . . . . . . 1  . . . . . . . . . . . 11999        Button Decal

7  . . . . . . . . . . . 1  . . . . . . . . . . . 14381        Skipper Wheel Assembly - 12 Day

14860        Skipper Wheel Assembly - 7 Day

8  . . . . . . . . . . . 1  . . . . . . . . . . . 13014        Regeneration Pointer

9  . . . . . . . . . . . 1  . . . . . . . . . . . 14265        Spring Clip

10  . . . . . . . . . . 2  . . . . . . . . . . . 13311        Spring - Skipper Wheel Detent

11 . . . . . . . . . . 2  . . . . . . . . . . . 13300        Ball - 1/4 in. Dia. Skipper Wheel

12  . . . . . . . . . . 1  . . . . . . . . . . . 15424        Spring - Main Gear Detent

13  . . . . . . . . . . 1  . . . . . . . . . . . 13911        Main Drive Gear

14  . . . . . . . . . . 1  . . . . . . . . . . . 19210        Program Wheel

15  . . . . . . . . . . 21  . . . . . . . . . . 15493        Roll Pin

16  . . . . . . . . . . 1  . . . . . . . . . . . 13018        Idler Shaft

17  . . . . . . . . . . 1  . . . . . . . . . . . 13312        Spring - Idler

18  . . . . . . . . . . 1  . . . . . . . . . . . 13017        Idler Gear

19  . . . . . . . . . . 1  . . . . . . . . . . . 13164        Drive Gear

20  . . . . . . . . . . 1  . . . . . . . . . . . 13887        Motor Mounting Plate

21  . . . . . . . . . . 1  . . . . . . . . . . . 18743        Motor - 120V., 60 Hz.

19659        Motor - 24V., 60 Hz.

22  . . . . . . . . . . 2  . . . . . . . . . . . 13278        Screw - Motor Mounting

23  . . . . . . . . . . 3  . . . . . . . . . . . 11384        Screw - Timer Hinge & Ground Wire

24  . . . . . . . . . . 1  . . . . . . . . . . . 13881        Hinge Bracket

25  . . . . . . . . . . 3  . . . . . . . . . . . 14087        Insulator

26  . . . . . . . . . . 1  . . . . . . . . . . . 10896        Switch

27  . . . . . . . . . . 1  . . . . . . . . . . . 15320        Switch

28  . . . . . . . . . . 2  . . . . . . . . . . . 11413        Screw - Switch Mounting

29  . . . . . . . . . . 1  . . . . . . . . . . . 14007        Decal - Time of Day

30  . . . . . . . . . . 1  . . . . . . . . . . . 14045        Decal - Instructions

31  . . . . . . . . . . 1  . . . . . . . . . . . 13864        Skipper Wheel Ring

32  . . . . . . . . . . 1  . . . . . . . . . . . 15066        Ball 1/4 in. Dia. Main Gear

Not Shown. . . . 1  . . . . . . . . . . . 13902        Harness

Not Shown. . . . 2  . . . . . . . . . . . 12681        Wire Connector

Not Shown. . . . 1  . . . . . . . . . . . 15354-01        Ground Wire

 

 

 

 

 

 

3210 Timer Assembly

(See opposite page for parts list)

 

 

 

1

38

 

2

3

5

6

7

 

 

 

 

 

 

 

 

 

37

8

9        7

10        11

12

13

14

15

16

 

18

19

20

 

 

6

23

26

27

28

21

31        29

32

33        24

34        25

35

36

 

 

 

3210 Timer Assembly Parts List

Item No.        Quantity        Part No.        Description

1 . . . . . . . . . . . 1  . . . . . . . . . . . 13870-01        Timer Housing Assembly

2 . . . . . . . . . . . 1  . . . . . . . . . . . 13802        Cycle Actuator Gear

3 . . . . . . . . . . . 1  . . . . . . . . . . . 40096-24        24 Hour Gear Assembly, 12 Midnight

40096-02        24 Hour Gear Assembly, 2 A.M.

5 . . . . . . . . . . . 1  . . . . . . . . . . . 13886-01        Knob

6 . . . . . . . . . . . 4  . . . . . . . . . . . 13296        Screw - Timer Knob & Motor Plate Mtg.

7 . . . . . . . . . . . 2  . . . . . . . . . . . 11999        Button Decal

8 . . . . . . . . . . . 1 . . . . . . . . . . . 60405-50 . . . . . . . . . . . . . Program Wheel Assembly, 0-21,000

9 . . . . . . . . . . . 1  . . . . . . . . . . . 13806        Program Wheel Retainer

10  . . . . . . . . . . 1  . . . . . . . . . . . 13748        Screw - Program Wheel Mtg.

11  . . . . . . . . . . 1  . . . . . . . . . . . 14265        Spring Clip

12  . . . . . . . . . . 1  . . . . . . . . . . . 15424        Spring-Detent

13  . . . . . . . . . . 1  . . . . . . . . . . . 15066        Ball - 1/4 in. dia.

14  . . . . . . . . . . 1  . . . . . . . . . . . 13911        Main Drive Gear

15  . . . . . . . . . . 1  . . . . . . . . . . . 19210        Program Wheel Assembly

16  . . . . . . . . . . 21  . . . . . . . . . . 15493        Roll Pin

17        Not Assigned

18  . . . . . . . . . . 1  . . . . . . . . . . . 13018        Idler Shaft

19  . . . . . . . . . . 1  . . . . . . . . . . . 13312        Spring - Idler

20  . . . . . . . . . . 1  . . . . . . . . . . . 13017        Idler Gear

21  . . . . . . . . . . 1  . . . . . . . . . . . 13164        Drive Gear

23  . . . . . . . . . . 1  . . . . . . . . . . . 13887        Motor Mounting Plate

24  . . . . . . . . . . 1  . . . . . . . . . . . 18743        Motor - 110V., 60 Hz.

19659        Motor - 24V., 60 Hz.

25  . . . . . . . . . . 2  . . . . . . . . . . . 13278        Screw - Motor Mounting

26  . . . . . . . . . . 1  . . . . . . . . . . . 13830        Drive Pinion - Program Wheel

27  . . . . . . . . . . 1  . . . . . . . . . . . 13831        Clutch - Drive Pinion

28  . . . . . . . . . . 1  . . . . . . . . . . . 14276        Spring

29  . . . . . . . . . . 1  . . . . . . . . . . . 14253        Spring Retainer

30        Not Assigned

31  . . . . . . . . . . 3  . . . . . . . . . . . 11384        Screw - Timer Hinge & Ground Wire

32  . . . . . . . . . . 1  . . . . . . . . . . . 13881        Hinge Bracket

33  . . . . . . . . . . 3  . . . . . . . . . . . 14087        Insulator

34  . . . . . . . . . . 1  . . . . . . . . . . . 10896        Switch

35  . . . . . . . . . . 1  . . . . . . . . . . . 15320        Switch

36  . . . . . . . . . . 2  . . . . . . . . . . . 11413        Screw - Switch Mounting

37  . . . . . . . . . . 1  . . . . . . . . . . . 14007        Decal - Time of Day

38  . . . . . . . . . . 1  . . . . . . . . . . . 14045        Decal - Instructions

39  . . . . . . . . . . 1  . . . . . . . . . . . 13902        Harness - Not Shown

40  . . . . . . . . . . 2  . . . . . . . . . . . 12681        Wire Connector - Not Shown

41  . . . . . . . . . . 1  . . . . . . . . . . . 15354-01        Ground Wire - Not Shown

42  . . . . . . . . . . 1  . . . . . . . . . . . 15465        Caution Label - Not Shown

43  . . . . . . . . . . 1  . . . . . . . . . . . 14198        Capacity Label - Not Shown

 

 

Environmental Power Head (See opposite page for parts list)

 

 

 

 

23 24

 

28

25 26 27

29        30

 

 

 

 

32

22        33

34

35

31

36

21

20        37

 

17

19

1        2

16

 

10

 

9

8

 

 

 

 

14

 

13

15 12

 

 

 

 

 

11        40        39

38

39

7

6

5

4

3        61501-29002

 

 

 

Page 12

 

Environmental Power Head

Parts List

 

Item No.        Quantity        Part No.        Description

1 . . . . . . . . . . . 1  . . . . . . . . . . . 18697-15        Back Plate, Hinged, 2900

2 . . . . . . . . . . . - . . . . . . . . . . . . 3200 Clock Timer Assy . . 3200 Clock Timer Assy

2 . . . . . . . . . . . 1  . . . . . . . . . . . 3200 Meter Timer Assy . . 3200 Meter Timer Assy

3 . . . . . . . . . . . 1  . . . . . . . . . . . 40384        Motor, Drive, Shaded Pole, 115V, 60HZ, Fam

4 . . . . . . . . . . . 1  . . . . . . . . . . . 10774        Bracket, Motor

5 . . . . . . . . . . . 1  . . . . . . . . . . . 60160-10        CAM Drive Assy, STF, Black

6 . . . . . . . . . . . 1  . . . . . . . . . . . 17904        Bushing, Heyco 1/2, Heyco #2073

7 . . . . . . . . . . . 5 . . . . . . . . . . . 10872 . . . . . . . . . . . . . . . Screw, Hex Wsh, 8-32 X 17/64

8 . . . . . . . . . . . 3  . . . . . . . . . . . 10302        Insulator, Limit Switch

9 . . . . . . . . . . . 2  . . . . . . . . . . . 10218        Switch, Micro

10 . . . . . . . . . . 2 . . . . . . . . . . . 14923 . . . . . . . . . . . . . . . Screw, Pan Hd Mach, 4-40 X 1

11  . . . . . . . . . . 1  . . . . . . . . . . . 11826-02        Bracket, Motor, Aux Switch

12  . . . . . . . . . . 1  . . . . . . . . . . . 10896        Switch, Miniature

13 . . . . . . . . . . 2 . . . . . . . . . . . 11805 . . . . . . . . . . . . . . . Screw, Rd Hd, 4-40 X 5/8 Type 1

14  . . . . . . . . . . 1  . . . . . . . . . . . 12777-02        Cam, Shut-off Valve

15  . . . . . . . . . . 2  . . . . . . . . . . . 10338        Pin, Roll, 2900/3900

16  . . . . . . . . . . 1  . . . . . . . . . . . 10269        Nut, Jam, 3/4-16

17  . . . . . . . . . . 1  . . . . . . . . . . . 10712        Fitting, Brine Valve

18  . . . . . . . . . . 1  . . . . . . . . . . . 14822        Harness, 2900

19  . . . . . . . . . . 2  . . . . . . . . . . . 19691        Plug, .750 Dia. Hole, Flush

20  . . . . . . . . . . 1  . . . . . . . . . . . 15806        Hole Plug, (Heyco)

21  . . . . . . . . . . 1  . . . . . . . . . . . 19801        Plug, .190 Hole

22  . . . . . . . . . . 1  . . . . . . . . . . . 18693        Conduit, Interdrive

23  . . . . . . . . . . 1  . . . . . . . . . . . 18691-01        Fitting, Conduit

24  . . . . . . . . . . 1  . . . . . . . . . . . 18692        Washer, Sealing - 3/8"

25  . . . . . . . . . . 7  . . . . . . . . . . . 19800        Plug (Hole Size: Dia .140)

26 . . . . . . . . . . 4 . . . . . . . . . . . 10300 . . . . . . . . . . . . . . . Screw, Slot Hex Wsh, 8-18 X 3/8

27  . . . . . . . . . . 1  . . . . . . . . . . . 18691-02        Nut, Conduit Fitting,1/2IN

28  . . . . . . . . . . 1  . . . . . . . . . . . 40038-03        Label, Voltage, 120V

29  . . . . . . . . . . 1  . . . . . . . . . . . 17421        Hole Plug, (Heyco)

30  . . . . . . . . . . 1  . . . . . . . . . . . 60219-02        Cover Assy, Environmental,Black W/Clear Window

31  . . . . . . . . . . 1  . . . . . . . . . . . 19772        Bracket, Terminal Block

32  . . . . . . . . . . 1  . . . . . . . . . . . 40174        Terminal Block, Green/Yellow

33  . . . . . . . . . . 6  . . . . . . . . . . . 40184        Terminal Block, Segment, Gray

34  . . . . . . . . . . 1  . . . . . . . . . . . 41085        Endplate, Terminal Block, Gray

35  . . . . . . . . . . 2  . . . . . . . . . . . 15250        Label, Terminal Strip

36 . . . . . . . . . . 2 . . . . . . . . . . . 13296 . . . . . . . . . . . . . . . Screw, Hex Washer, 6-20 X 1/2

37  . . . . . . . . . . 1  . . . . . . . . . . . 40400        Harness, Drive, DesignR/Envirmtl

38  . . . . . . . . . . 1  . . . . . . . . . . . 40175-01        Wire, Ground, 7.5 Long

39 . . . . . . . . . . 1  . . . . . . . . . . . 40084-12        Power Cord, 12' US, Round, 120V

40  . . . . . . . . . . 1  . . . . . . . . . . . 13547-02        Strain Relief, Round Cord

41  . . . . . . . . . . - . . . . . . . . . . . . 17967 (Not Shown)        Fitting Assy, Liquid-Tight, Black

 

 

 

 

Lower Environmental Power Head (See opposite page for parts list)

 

19        13        16

 

3        18

 

 

5        14

 

 

 

4        17

 

 

 

 

1        15

 

 

 

 

7        12

 

 

 

 

6        22

 

 

 

8        11

 

 

2        9

10        20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lower Environmental Power Head Parts List

Item No.        Quantity        Part No.        Description

1 . . . . . . . . . . . 1  . . . . . . . . . . . 18709        Back, Plate, Lower

2 . . . . . . . . . . . 2 . . . . . . . . . . . 11224 . . . . . . . . . . . . . . . Screw, Screw, Slotted Hex Head, 5/16 - 18 X 5/8

3 . . . . . . . . . . . 2  . . . . . . . . . . . 16346        Nut, Hex, Jam, 5/16-18, 18-8 S.S.

4 . . . . . . . . . . . 1  . . . . . . . . . . . 18692        Washer, Sealing - 3/8"

5 . . . . . . . . . . . 1  . . . . . . . . . . . 18691-01        Fitting, Conduit

6 . . . . . . . . . . . 1  . . . . . . . . . . . 18691-02        Nut, Conduit Fitting,1/2in

7 . . . . . . . . . . . 1  . . . . . . . . . . . 40387        Motor, Drive,115v,60hz,Sp, Fam 2

8 . . . . . . . . . . . 1  . . . . . . . . . . . 14769        Bracket, Motor,2900

9 . . . . . . . . . . . 1 . . . . . . . . . . . 40405        Harness, Lead, Sys#4, Designer

10  . . . . . . . . . . 1  . . . . . . . . . . . 10302        Insulator, Limit Switch

11  . . . . . . . . . . 1  . . . . . . . . . . . 10218        Switch, Micro

12 . . . . . . . . . . 2 . . . . . . . . . . . 19849 . . . . . . . . . . . . . . . Screw, Pan Hd, 4-40 X 5/8

13  . . . . . . . . . . 1  . . . . . . . . . . . 18746        Pin- Connecting Rod

14  . . . . . . . . . . 1  . . . . . . . . . . . 14775        Cam, Main Drive, 2900 Lower

15  . . . . . . . . . . 1  . . . . . . . . . . . 41022        Pin, Roll, 2900/3900

16  . . . . . . . . . . 1  . . . . . . . . . . . 14759        Link, Piston Rod

17  . . . . . . . . . . 1  . . . . . . . . . . . 10250        Ring, Retaining

18  . . . . . . . . . . 1  . . . . . . . . . . . 18725        Indicator, Service/Standby

19  . . . . . . . . . . 1  . . . . . . . . . . . 18726        Spacer, Indicator

20 . . . . . . . . . . 6 . . . . . . . . . . . 10872 . . . . . . . . . . . . . . . Screw, Hex Wsh,8-32 X 17/64

21  . . . . . . . . . . 6  . . . . . . . . . . . 14044 (Not Shown)        Tie, Cable, Heyco, Vnt#4-18

22  . . . . . . . . . . 1  . . . . . . . . . . . 60217-02        Cover Assy, 2900, Lower, Black, Environmental

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Designer Power Head

(See opposite page for parts list)

 

 

35

31

 

21        27        28  29        30

26

25

32

24

 

 

23

 

 

20        2

 

 

 

17

 

11

22

1

 

19

10

9

 

 

 

 

 

 

13

 

 

14        15        12

8

7

 

6

16  4        5

3

 

 

 

 

 

 

 

61501-29001

 

Page 16

 

Designer Power Head

Parts List

 

Item No.        Quantity        Part No.        Description

1 . . . . . . . . . . . 1  . . . . . . . . . . . 40264        Backplate, SS/SVO, W/T-Screws, 2750,2850,2900

2 . . . . . . . . . . . 1  . . . . . . . . . . . 3200 Meter Timer Assy . . 3200 Meter Timer Assy

2 . . . . . . . . . . . - . . . . . . . . . . . . 3200 Clock Timer Assy . . 3200 Clock Timer Assy

3 . . . . . . . . . . . 1  . . . . . . . . . . . 11826-02        Bracket, Motor, Aux Switch

4 . . . . . . . . . . . 1  . . . . . . . . . . . 40384        Motor, Drive, Shaded Pole, 115V, 60HZ, Fam

5 . . . . . . . . . . . 1  . . . . . . . . . . . 10774        Bracket, Motor

6 . . . . . . . . . . . 1  . . . . . . . . . . . 60160-10        CAM Drive Assy, STF, Black

7 . . . . . . . . . . . 1  . . . . . . . . . . . 17904        Bushing, Heyco 1/2, Heyco #2073

8 . . . . . . . . . . . 5 . . . . . . . . . . . 10872 . . . . . . . . . . . . . . . Screw, Hex WSH, 8-32 X 17/64

9 . . . . . . . . . . . 3  . . . . . . . . . . . 10302        Insulator, Limit Switch

10  . . . . . . . . . . 2  . . . . . . . . . . . 10218        Switch, Micro

11 . . . . . . . . . . 2 . . . . . . . . . . . 14923 . . . . . . . . . . . . . . . Screw, Pan HD Mach, 4-40 X 1

12  . . . . . . . . . . 1  . . . . . . . . . . . 10896        Switch, Miniature

13 . . . . . . . . . . 2 . . . . . . . . . . . 11805 . . . . . . . . . . . . . . . Screw, RD HD, 4-40 X 5/8 Type 1

14  . . . . . . . . . . 2  . . . . . . . . . . . 12777-02        Cam, Shut-off Valve

15  . . . . . . . . . . 1  . . . . . . . . . . . 10338        Pin, Roll, 2900/3900

16  . . . . . . . . . . 1  . . . . . . . . . . . 10269        Nut, Jam, 3/4-16

17  . . . . . . . . . . 1  . . . . . . . . . . . 10712        Fitting, Brine Valve

18  . . . . . . . . . . 1  . . . . . . . . . . . 14822        Harness, 2900

19 . . . . . . . . . . 1  . . . . . . . . . . . 40174        Terminal Block, Green/Yellow

20  . . . . . . . . . . 6  . . . . . . . . . . . 40184        Terminal Block, Segment, Gray

21  . . . . . . . . . . 1  . . . . . . . . . . . 41085        Endplate, Terminal Block, Gray

22  . . . . . . . . . . 2  . . . . . . . . . . . 15250        Label, Terminal Strip

23 . . . . . . . . . . 2 . . . . . . . . . . . 13296 . . . . . . . . . . . . . . . Screw, Hex Washer, 6-20 X 1/2

24 . . . . . . . . . . 1  . . . . . . . . . . . 40084-12        Power Cord, 12'US, Round, 120V

25  . . . . . . . . . . 1  . . . . . . . . . . . 13547-02        Strain Relief, Round Cord

26  . . . . . . . . . . 1  . . . . . . . . . . . 15806        Hole Plug, (Heyco)

27  . . . . . . . . . . 1  . . . . . . . . . . . 17421        Hole Plug, (Heyco)

28 . . . . . . . . . . 1 . . . . . . . . . . . 13741 . . . . . . . . . . . . . . . Plug, 3/4", Knock-out, Heyco #2683

29 . . . . . . . . . . 2 . . . . . . . . . . . 10300 . . . . . . . . . . . . . . . Screw, Slot Hex Wsh, 8-18 X 3/8

30  . . . . . . . . . . 1  . . . . . . . . . . . 40038-03        Label, Voltage, 120V

31  . . . . . . . . . . 1  . . . . . . . . . . . 40400        Harness, Drive, Designr/Envirmtl

32  . . . . . . . . . . 1  . . . . . . . . . . . 40175-01        Wire, Ground, 7.5 Long

33  . . . . . . . . . . 1  . . . . . . . . . . . 17967 (Not Shown)        Fitting Assy, Liquid-Tight, Black (Meter)

34  . . . . . . . . . . 1  . . . . . . . . . . . 15158 (Not Shown)        TD Cable Guide (Meter)

35  . . . . . . . . . . 1  . . . . . . . . . . . 19291-020        Cover, Designer

 

 

 

 

 

 

 

 

 

 

 

Lower Designer Power Head (See opposite page for parts list)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5        8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

61501-29003

 

 

Lower Designer Power Head Parts List

Item No.        Quantity        Part No.        Description

1 . . . . . . . . . . . 1  . . . . . . . . . . . 14770        Backplate, Lower 2900

2 . . . . . . . . . . . 1  . . . . . . . . . . . 14769        Bracket, Motor, 2900

3 . . . . . . . . . . . 2 . . . . . . . . . . . 11224 . . . . . . . . . . . . . . . SCREW Slotted Hex Head, 5/16 - 18 x 5/8

4 . . . . . . . . . . . 2  . . . . . . . . . . . 16346        Nut, Hex, Jam, 5/16-18, 18-8 S.S.

5 . . . . . . . . . . . 1 . . . . . . . . . . . 14924 . . . . . . . . . . . . . . . SR 7W-2

6 . . . . . . . . . . . 1  . . . . . . . . . . . 40387        Motor, Drive, 115V, 60HZ, SP, Fam 2

7 . . . . . . . . . . . 1  . . . . . . . . . . . 10250        Ring, Retaining

8 . . . . . . . . . . . 1  . . . . . . . . . . . 14759        Link, Piston Rod

9 . . . . . . . . . . . 1  . . . . . . . . . . . 14784        Bearing, Connecting Rod

10 . . . . . . . . . . 1  . . . . . . . . . . . 14775        Cam, Main Drive, 2900 Lower

11  . . . . . . . . . . 1  . . . . . . . . . . . 41022        Pin, Roll, 2900/3900

12 . . . . . . . . . . 2 . . . . . . . . . . . 19849 . . . . . . . . . . . . . . . Screw, Pan Hd, 4-40 X 5/8

13  . . . . . . . . . . 1  . . . . . . . . . . . 10218        Switch, Micro

14  . . . . . . . . . . 1  . . . . . . . . . . . 10302        Insulator, Limit Switch

15  . . . . . . . . . . 1  . . . . . . . . . . . 40402        Harness, Lead, Sys#4, Designer

16 . . . . . . . . . . 4 . . . . . . . . . . . 10872 . . . . . . . . . . . . . . . Screw, Hex Wsh, 8-32 X 17/64

17  . . . . . . . . . . 1  . . . . . . . . . . . 14044 (Not Shown)        Tie, Cable, Heyco, Vnt#4-18

18  . . . . . . . . . . 1  . . . . . . . . . . . 14800-02        Cover, Dust, Lower, 2900, Black

19  . . . . . . . . . . 2  . . . . . . . . . . . 19367        Screw, Designer Cover, Thumb

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control Valve Body

(See opposite page for parts list)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

61500-290019454

 

 

 

Control Valve Body

Parts List

 

Item No.        Quantity        Part No.        Description

1 . . . . . . . . . . . 1 . . . . . . . . . . . 41428        Valve Body, 2900 CPI, Machined

1 . . . . . . . . . . . - . . . . . . . . . . . . 41428-xx        Valve Body, 2900 CPI, Machined, W/Soft Water Adapt

2 . . . . . . . . . . . 1  . . . . . . . . . . . 10757        Spacer, End

3 . . . . . . . . . . . 7  . . . . . . . . . . . 10545        Seal, Piston

4 . . . . . . . . . . . 6  . . . . . . . . . . . 11451        Spacer, 1 2 Hole

5 . . . . . . . . . . . 1  . . . . . . . . . . . 41425        Piston, 2900 CPI, Upper, D/F

5 . . . . . . . . . . . - . . . . . . . . . . . . 14451        Piston, 2750

6 . . . . . . . . . . . 1  . . . . . . . . . . . 14309        Retainer, Piston Rod

7 . . . . . . . . . . . 1  . . . . . . . . . . . 41424        Rod, Piston

8 . . . . . . . . . . . 1  . . . . . . . . . . . 41131        End Plug

9 . . . . . . . . . . . 1  . . . . . . . . . . . 10909        Ppin, Connecting Rod Spring

10 . . . . . . . . . . 1 . . . . . . . . . . . 10209 . . . . . . . . . . . . . . . Quad Ring,-010

11  . . . . . . . . . . 1  . . . . . . . . . . . 40078        O-ring, 28MM X 2MM

12  . . . . . . . . . . 4  . . . . . . . . . . . 11720        Seal, Piston, 2900/3150

13  . . . . . . . . . . 2  . . . . . . . . . . . 10369        Spacer, 2", 2900/3150

14  . . . . . . . . . . 1  . . . . . . . . . . . 14753        Spacer, 2900

15  . . . . . . . . . . 1  . . . . . . . . . . . 14757        Piston No HWBP 2900

16  . . . . . . . . . . 1  . . . . . . . . . . . 14818        Ring, Piston Rod, Snap

17  . . . . . . . . . . 1  . . . . . . . . . . . 14758        Piston Rod

18 . . . . . . . . . . 1 . . . . . . . . . . . 14922 . . . . . . . . . . . . . . . O-ring, -035

19 . . . . . . . . . . 1 . . . . . . . . . . . 14926 . . . . . . . . . . . . . . . Quad ring "O" ring-012

20  . . . . . . . . . . 1  . . . . . . . . . . . 14813        Connecting Link Pin

21  . . . . . . . . . . 1  . . . . . . . . . . . 13575  . . . . . . . . . . . . . . . O-ring, -240

22  . . . . . . . . . . 1  . . . . . . . . . . . 13577  . . . . . . . . . . . . . . . O-ring, -226

23  . . . . . . . . . . 1  . . . . . . . . . . . 14805        Gasket, Injector Body

24  . . . . . . . . . . 1  . . . . . . . . . . . 11893        Cap, Injector, SS

25 . . . . . . . . . . 2 . . . . . . . . . . . 15137 . . . . . . . . . . . . . . . Screw, Hex Washer Head, #10 - 24 X 3/8

26  . . . . . . . . . . - . . . . . . . . . . . . 41448        Adapter, Softwater Regen, 2900

27  . . . . . . . . . . - . . . . . . . . . . . . 16924  . . . . . . . . . . . . . . . O-ring, -018

28  . . . . . . . . . . - . . . . . . . . . . . . 19292  . . . . . . . . . . . . . . . O-ring, -020

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

1

1

19

 

 

 

20

21

 

 

22

23

 

4

 

Item No.        Quantity        Part No.        Description

1 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 10328        90° Elbow - ¼ Pipe Thd. to 3/8″ Tube

2 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 12767        Brine Line Screen

3 . . . . . . . . . . . . 2 . . . . . . . . . . . . . 10332        Insert Sleeve 3/8″ Tube)

4 . . . . . . . . . . . . 3 . . . . . . . . . . . . . 10329        Fitting Nut (3/8″ Tube)

5 . . . . . . . . . . . . 3 . . . . . . . . . . . . . 10330        Derlin Sleeve (3/8″ Tube)

6 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 15221        Brine Valve Tube

7 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 10250        Retaining Ring

8 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 11749        Stem Guide

9 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 10249        Brine Valve Spring

10 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 12550        Quad Ring

11 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 12748        Brine Valve Body

12 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 12552        Brine Valve Stem

13 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 12626        Brine Valve Seat

14 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 11982        O-Ring

15 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 60020-25        BLFC.25GPM

60020-50        BLFC .50 GPM

60020-100        BLFC 1.0 GPM

16. . . . . . . . . . . 2. . . . . . . . . . . . 10692. . . . . . . . . . . . . . . . Screw, Slotted, Indented Hex Head, #10 - 24 X 5/6

17. . . . . . . . . . . 1. . . . . . . . . . . . 11893        Cap, Injector, SS

18. . . . . . . . . . . 1. . . . . . . . . . . . 10229        Gasket, Injector Body

19. . . . . . . . . . . 1. . . . . . . . . . . . 10227        Screen, Injector

20. . . . . . . . . . . 1. . . . . . . . . . . . 10913        Nozzle, Injector, Std

21. . . . . . . . . . . 1. . . . . . . . . . . . 10914        Injector Throat, Std

22. . . . . . . . . . . 1. . . . . . . . . . . . 17776        Body, Injector, 1600

23. . . . . . . . . . . 1. . . . . . . . . . . . 16221        Disperser, Air

24. . . . . . . . . . . 1. . . . . . . . . . . . 14805        Gasket, Injector Body

 

Page 22

 

 

 

 

 

 

 

 

 

17

 

 

 

 

1

1

20

 

 

 

21

22

 

12        23

24

 

 

 

Item No.        Quantity        Part No.        Description 60011 Brine Valve Assembly, Includes Items 3-15 (Less BLFC 60010-)

1  . . . . . . . . . . . 1  . . . . . . . . . . . 10328        Elbow, 90 1/4 NPT x 3/8

2  . . . . . . . . . . . 1  . . . . . . . . . . . 12767        Screen, Brine Line

3  . . . . . . . . . . . 3  . . . . . . . . . . . 10332        nsert, 3/8

4  . . . . . . . . . . . 1  . . . . . . . . . . . 10330        Sleeve, 3/8 Nut Brine

5  . . . . . . . . . . . 1  . . . . . . . . . . . 10329        Tube Fitting, 3/8 Nut Brine

6  . . . . . . . . . . . 1  . . . . . . . . . . . 40027        Tube, Brine Valve

7  . . . . . . . . . . . 1  . . . . . . . . . . . 19625        Assy., GFN Nut

8  . . . . . . . . . . . 1  . . . . . . . . . . . 16924        O-Ring

9  . . . . . . . . . . . 1  . . . . . . . . . . . 12626        Seat, Brine Valve

10  . . . . . . . . . . 1  . . . . . . . . . . . 12552        Brine Valve Stem, 1600

11  . . . . . . . . . . 1  . . . . . . . . . . . 19625        Assy., GFN Nut

12  . . . . . . . . . . 1  . . . . . . . . . . . 17906        Guide, Brine Valve Stem

13  . . . . . . . . . . 1  . . . . . . . . . . . 10250        Retaining Ring

14  . . . . . . . . . . 1  . . . . . . . . . . . 10249        Spring, Brine Valve

15  . . . . . . . . . . 1  . . . . . . . . . . . 17884        Brine Valve Body Assy., Plastic

16  . . . . . . . . . . .  1 . . . . . . . . . . . . . 60020-25        BLFC.25GPM

60020-50        BLFC .50 GPM

60020-100        BLFC 1.0 GPM

17 . . . . . . . . . . 2 . . . . . . . . . . . 10692 . . . . . . . . . . . . . . . Screw, Slotted, Indented Hex Head, #10 - 24 X 5/6

18  . . . . . . . . . . 1  . . . . . . . . . . . 11893        Cap, Injector, SS

19  . . . . . . . . . . 1  . . . . . . . . . . . 10229        Gasket, Injector Body

20  . . . . . . . . . . 1  . . . . . . . . . . . 10227        Screen, Injector

21  . . . . . . . . . . 1  . . . . . . . . . . . 10913        Nozzle, Injector, Std

22  . . . . . . . . . . 1  . . . . . . . . . . . 10914        Injector Throat, Std

23  . . . . . . . . . . 1  . . . . . . . . . . . 17776        Body, Injector, 1600

24  . . . . . . . . . . 1  . . . . . . . . . . . 16221        Disperser, Air

25  . . . . . . . . . . 1  . . . . . . . . . . . 14805        Gasket, Injector Body

 

 

 

 

 

 

 

 

 

 

27

 

 

26

 

 

22        25

 

24

23

 

21

20

 

 

 

 

17        15        16

 

 

 

 

 

 

1

2

3        15

4

5

6

7

8

 

 

 

 

 

 

18

14        19

9

10        11

 

 

12 13

 

 

 

 

1700 Brine System Parts List

Item No.        Quantity        Part No.        Description

1 . . . . . . . . . . . 1        14792        End Plug

2 . . . . . . . . . . . 1  . . . . . . . . . . . 13201        O-Ring - End Plug

3 . . . . . . . . . . . 1  . . . . . . . . . . . 12085        Flow Washer 1.2 GPM

12086        Flow Washer 1.5 GPM

12087        Flow Washer 2.0 GPM

12088        Flow Washer 2.4 GPM

12089        Flow Washer 3.0 GPM

12090        Flow Washer 3.5 GPM

12091        Flow Washer 4.0 GPM

12092        Flow Washer 5.0 GPM

4 . . . . . . . . . . . 1  . . . . . . . . . . . 14785        Flow Control Retainer

5 . . . . . . . . . . . 2  . . . . . . . . . . . 14811        Piston Seals

6 . . . . . . . . . . . 1  . . . . . . . . . . . 14798        Spacer

7 . . . . . . . . . . . 1  . . . . . . . . . . . 14795        Brine Valve Piston

8 . . . . . . . . . . . 1  . . . . . . . . . . . 14797        Brine Valve Stem

9 . . . . . . . . . . . 1  . . . . . . . . . . . 14790        Brine Valve Body

10  . . . . . . . . . . 1  . . . . . . . . . . . 12550        Quad Ring - Brine Stem

11  . . . . . . . . . . 1  . . . . . . . . . . . 15310        Spring - Brine Valve

12  . . . . . . . . . . 1  . . . . . . . . . . . 10250        Retaining Ring

13  . . . . . . . . . . 1  . . . . . . . . . . . 15517        Stem Guide

14  . . . . . . . . . . 1  . . . . . . . . . . . 15415        Insert

15  . . . . . . . . . . 2  . . . . . . . . . . . 15414        Nut Ferrule 1/2″

16  . . . . . . . . . . 1  . . . . . . . . . . . 15413        Elbow

17  . . . . . . . . . . 1  . . . . . . . . . . . 15416        Brine Tube

18  . . . . . . . . . . 2  . . . . . . . . . . . 16123        Tube Nut 1/2″

19  . . . . . . . . . . 2  . . . . . . . . . . . 16124        Ferrule 1/2″

20  . . . . . . . . . . 1  . . . . . . . . . . . 16974        Fitting, Brass, Female 3/4″ x 3/4″ Slip - Not Shown

21  . . . . . . . . . . 1  . . . . . . . . . . . 11893        Injector Cover

22  . . . . . . . . . . 1  . . . . . . . . . . . 10229        Injector Cover Gasket

23  . . . . . . . . . . 1  . . . . . . . . . . . 17777        Injector Body

24  . . . . . . . . . . 1  . . . . . . . . . . . *14802        Injector Throat

25  . . . . . . . . . . 1  . . . . . . . . . . . *14801        Injector Nozzle

26  . . . . . . . . . . 1  . . . . . . . . . . . 14803        Injector Screen

27  . . . . . . . . . . 2  . . . . . . . . . . . 14804        Screw, Hex Head Mach, #10 - 24 X 2 3/4" 18-8 SS

*Injector Throat        *Injector Nozzle        Size Color 14802-03C  . . . . . 14801-03C  . . . . #3C        Yellow

14802-04C  . . . . . 14801-04C  . . . . #4C        Green

14802-05C  . . . . . 14801-05C  . . . . #5C        White

14802-06C  . . . . . 14801-06C  . . . . #6C        Red

14802-07C  . . . . . 14801-07C  . . . . #7C        Black

 

 

 

 

1710 Brine System

 

 

 

 

 

 

 

 

 

 

 

 

 

60604

 

 

 

 

 

 

 

 

 

1710 Brine System Parts List

Item No.        Quantity        Part No.        Description

1 . . . . . . . . . . . 1  . . . . . . . . . . . 41202        1700 Plastic Brine,Top

2 . . . . . . . . . . . 1  . . . . . . . . . . . 14785-01        Retainer, Flow Control

3 . . . . . . . . . . . - . . . . . . . . . . . . 14811        O-Ring, -210, 560CD

4 . . . . . . . . . . . 1  . . . . . . . . . . . 14798        Spacer, 2900

5 . . . . . . . . . . . 1  . . . . . . . . . . . 14795        Piston, Brine Valve

6 . . . . . . . . . . . 1  . . . . . . . . . . . 41203        Brine Valve Stem

7 . . . . . . . . . . . 1  . . . . . . . . . . . 41201        1700 Plastic Brine, Bottom

8 . . . . . . . . . . . 1 . . . . . . . . . . . 12550 . . . . . . . . . . . . . . . Ring, Quad -009

9 . . . . . . . . . . . 5  . . . . . . . . . . . 17908        Sleeve, Brine Valve Stem

10  . . . . . . . . . . 3  . . . . . . . . . . . 41547        O-Ring, 2mmx35mm

11  . . . . . . . . . . 2  . . . . . . . . . . . 15310        Spring, Brine Valve

12  . . . . . . . . . . 2  . . . . . . . . . . . 10250        Ring, Retaining

13  . . . . . . . . . . 1  . . . . . . . . . . . 17906        Guide, Brine Valve Stem

14  . . . . . . . . . . 2  . . . . . . . . . . . 14202-01        Screw, Hex Wsh Mach, 8-32 X 5/16"

15  . . . . . . . . . . 2  . . . . . . . . . . . 41056        Nut Assembly, 1/2"

16  . . . . . . . . . . 1  . . . . . . . . . . . 19151        Washer, Flow, 1.0 Gpm (not shown)

17  . . . . . . . . . . 1  . . . . . . . . . . . 41493-00        Label, Blfc, 1710 (not shown)

18  . . . . . . . . . . 1  . . . . . . . . . . . 16460        Tube, Brine, 2900

19  . . . . . . . . . . 1  . . . . . . . . . . . 15414        Nut, 2900, W/Sleeve

21  . . . . . . . . . . 1  . . . . . . . . . . . 19925        Gasket, Injector Body

22  . . . . . . . . . . 1  . . . . . . . . . . . 17777-03        Body, Injector, 1700

23  . . . . . . . . . . 1  . . . . . . . . . . . 14802-++C        Throat, Injector

24 . . . . . . . . . . 1 . . . . . . . . . . . 13771 . . . . . . . . . . . . . . . O-ring, -012

25  . . . . . . . . . . 1  . . . . . . . . . . . 14801-++C        Nozzle, Injector

26  . . . . . . . . . . 1  . . . . . . . . . . . 10229        Gasket, Injector Body

27  . . . . . . . . . . 1  . . . . . . . . . . . 10228        Cap, Injector

28  . . . . . . . . . . 2  . . . . . . . . . . . 14804        Screw, Hex Head Mach, #10 - 24 X 2 3/4" 18-8 SS

29  . . . . . . . . . . 1  . . . . . . . . . . . 15413        Fitting, Elbow, Male, 1/2T X 3/8NPT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2″ Meter Assembly

 

 

 

 

 

8

 

7A

 

6

 

5

 

 

 

 

3

 

2

 

 

 

 

 

 

 

 

 

 

 

 

Item No.        Quantity        Part No.        Description

1 . . . . . . . . . . . 1        14456        Meter Body

2 . . . . . . . . . . . 1. . . . . . . . . . . . 15532        Impeller Shaft Retainer

3 . . . . . . . . . . . 1. . . . . . . . . . . . 15432        Impeller Shaft

4        Not Assigned

5 . . . . . . . . . . . 1. . . . . . . . . . . . 15374        Impeller

6 . . . . . . . . . . . 1. . . . . . . . . . . . 13847        O-Ring - Meter Cover

7A  . . . . . . . . . . 1. . . . . . . . . . . . 15218        Meter Cover Assembly (Standard)

7B  . . . . . . . . . . 1. . . . . . . . . . . . 15237        Meter Cover Assembly (Extended Range)

8 . . . . . . . . . . . 4. . . . . . . . . . . . 12112        Screw - Meter Cover

9 . . . . . . . . . . . 1. . . . . . . . . . . . 14679        O-Ring - Quick Connect

10. . . . . . . . . . . 1. . . . . . . . . . . . 14568        Nipple - Quick Connect

11. . . . . . . . . . . 1. . . . . . . . . . . . 14680        Flow Straightener

12. . . . . . . . . . . 1. . . . . . . . . . . . 14569        Nut - Quick Connect

 

 

 

 

 

2″ Plastic Meter Assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

Item No.        Quantity        Part No.        Description

1 . . . . . . . . . . . . 1 . . . . . . . . . . . . 17689        Body, Meter, 2″ Plastic

2 . . . . . . . . . . . . 1 . . . . . . . . . . . . 15532        Shaft, Impeller Seat

3 . . . . . . . . . . . . 1 . . . . . . . . . . . . 15432        Shaft, Impeller

4 . . . . . . . . . . . . 1 . . . . . . . . . . . . 60620        Meter Assembly, 2″ (Standard Range)

. . . . . . . . . . . . 1 . . . . . . . . . . . . 60621        Meter Assembly, 2″ (Extended Range)

. . . . . . . . . . . . . . . . . . . . . . . . . 60625        Meter Assembly, 2″ (Electronic)

5 . . . . . . . . . . . . 1 . . . . . . . . . . . . 15374        Impeller Assembly, 2″ Meter

6 . . . . . . . . . . . . 1 . . . . . . . . . . . . 13847        O-Ring, -137, Meter

7 . . . . . . . . . . . . 1 . . . . . . . . . . . . 14038        Meter Cap Assembly (Standard Range)

1 . . . . . . . . . . . . 15150        Meter Cap Assembly (Extended Range)

1 . . . . . . . . . . . . 14716        Meter Cap Assembly (Electronic)

8 . . . . . . . . . . . . 4 . . . . . . . . . . . . 12473 . . . . . . . . . . . . . . . . .Screw, Hex Washer, 10-24 x 5/8

9 . . . . . . . . . . . . 2 . . . . . . . . . . . . 40666        Seal, Face, 2″, Plastic

10A . . . . . . . . . . 1 . . . . . . . . . . . . 17987-001        Fitting, Nipple, 2″, Plastic, NPT, Machined

10B . . . . . . . . . . 1 . . . . . . . . . . . . 17987-101        Fitting, Nipple, 2″, Plastic, BSP, Machined

11A . . . . . . . . . . 1 . . . . . . . . . . . . 17987-000        Fitting, Nipple, 2″, Plastic, NPT

11B . . . . . . . . . . 1 . . . . . . . . . . . . 17987-100        Fitting, Nipple, 2″, Plastic, BSP

12 . . . . . . . . . . . 1 . . . . . . . . . . . . 14680        Flow Straightener

13 . . . . . . . . . . . 2 . . . . . . . . . . . . 17988        Nut, 2″ Meter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Item

Quantity

Part Number

Description

1

1

60027-FFA

2300 safety brine valve, fitting facing arm

 

 

60027-FFS

2300 safety brine valve, fitting facing stud

2

1

60028-30

float assembly blue/white

 

 

60026-30SAN

float assembly green/green, hot water

3

1

60002

#500 air check

 

 

60003

#500 air check, hot water

 

 

 

 

 

 

 

 

2310 Safety Brine Valve

 

 

 

 

 

 

 

Item

Quantity

Part Number

Description

1

1

60014

2310 safety brine valve

2

1

60068

2310 float assembly

 

 

60026-30

float assembly red/white (float fill)

3

1

60002

#500 air check

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Item

Quantity

Part Number

Description

1

1

60038

2350 safety brine valve

1A

1

61024

2350 actuator assembly

2

 

3

1

 

1

60026-30

60076-30SAN

60009-00

float assembly red/white

float assembly green/green (hot water) #900 air check

 

1

60009-01

#900 air check hot water

Not Shown

4

 

 

18603

 

2350 fittings for 1700 brine system

5

 

18602

#900 fittings for 1700 brine system

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MODEL 2900

Service Valve Operator

 

 

 

 

 

PARTS LIST

Item No.        Quantity        Part No.        Description

1 . . . . . . . . . . . 1. . . . . . . . . . . . 11749        Guide, Brine Valve Stem

2 . . . . . . . . . . . 1. . . . . . . . . . . . 10250        Retaining Ring

3 . . . . . . . . . . . 1. . . . . . . . . . . . 10249        Spring, Brine Valve

4 . . . . . . . . . . . 1. . . . . . . . . . . . 12550        Quad Ring

5 . . . . . . . . . . . 1. . . . . . . . . . . . 10785        Service Actuator Assembly - .25 gpm

6 . . . . . . . . . . . 1. . . . . . . . . . . . 12552        Brine Valve Stem, 1600

7 . . . . . . . . . . . 1. . . . . . . . . . . . 12626        Seat, Brine Valve

8 . . . . . . . . . . . 5. . . . . . . . . . . . 10332        Insert,

9 . . . . . . . . . . . 5. . . . . . . . . . . . 10330. . . . . . . . . . . . . . . . Sleeve, 3/8″ Delrin

10. . . . . . . . . . . 5. . . . . . . . . . . . 10329. . . . . . . . . . . . . . . . Nut, 3/8″ Brass

11. . . . . . . . . . . 1. . . . . . . . . . . . 10328        Elbow, 90° 1/4″ NPT x 3/8″

12. . . . . . . . . . . 2. . . . . . . . . . . . 12897        Tube

13. . . . . . . . . . . 2. . . . . . . . . . . . 16730. . . . . . . . . . . . . . . . Connector, Male 1/8″ NPT to 3/8″ T

14a. . . . . . . . . . 1. . . . . . . . . . . . 12472        Cam Assy. Tri stack, After Rapid Rinse

14b . . . . . . . . . 1. . . . . . . . . . . . 15770        Cam Assy. Tri stack, After Brine Tank Fill

15. . . . . . . . . . . 1. . . . . . . . . . . . 12114        Bracket, Motor Outboard

 

 

 

Page 33

 

Printed in U.S.A.

 

 

Control Valve

Side Mount Adapter

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

Item No.        Quantity        Part No.        Description

1 . . . . . . . . . . . 1  . . . . . . . . . . . 40316        Adaptor, Side Mount

2 . . . . . . . . . . . 1  . . . . . . . . . . . 40372  . . . . . . . . . . . . . . . O-Ring - 142

3 . . . . . . . . . . . 1  . . . . . . . . . . . 40368  . . . . . . . . . . . . . . . O-Ring - 160

4 . . . . . . . . . . . 1  . . . . . . . . . . . 40310        Base, Rotating

5 . . . . . . . . . . . 7  . . . . . . . . . . . 40375        Washer

6 . . . . . . . . . . . 7  . . . . . . . . . . . 19768        Screw

7 . . . . . . . . . . . 1  . . . . . . . . . . . 61415        Assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MODEL 2900

Service Assemblies

 

 

 

 

 

 

ADAPTERS

 

METERS

 

61525

Treated Water Regen Adapter Assembly

60393

2” Meter brass standard range

61415

Sidemount Adaper Assembly

60394

2” Meter brass extended range

61415NP

Sidemount Adaper Assembly, Nickel Plated

60616

2” Meter brass electronic

61415-20

Sidemount Adaper Assembly, BSP/Metric

60620

2” Meter plastic standard range

61415-20NP

Sidemount Adaper Assembly, BSP/Metric, Nickel Plated

60621

2” Meter plastic Extended range

 

 

60625

2” Meter plastic electronic

 AIR CHECKS

 

15474-02

1 ½” low flow sleeve only

60002

#500 Air Check

 

60003

#500 Air Check Hot Water

PISTON ASSEMBLIES

60009

# 900 Commercial Air Check

61540

Top piston

60009-01

# 900 Commercial Air Check Hot Water

61540-01

Top piston, Hot Water

 

 

61550

Lower piston, Hard Water By-Pass

AUXILARY MICRO SWITCH        61550-01        Lower piston, By-Pass, Treated Water Regen

60320-02

3200 Series Timer

61550-02

Lower piston, By-Pass, Treated Water Regen, Hot Water

60320-11

Lower Drive (2nd Switch)

61550-03

Lower Piston, By-Pass, Hot Water

60230-08

Lower Drive (3rd Switch)

61555

Lower Piston, No By-Pass

 

 

61555-01

Lower Piston, No By-Pass, Treated Water Regen, Hot Water

BRINE LINE FLOW (BLFC)        61555-02        Lower Piston, No By-Pass, Treated Water Regen

60020-00

Model 1600, blank

61555-03

Lower Piston, No By-Pass, Hot Water

60020-25

Model 1600 with .25 gpm flow control

 

 

60020-50        Model 1600 with .50 gpm flow control        PROGRAM WHEEL ASSEMBLIES

60020-100

Model 1600 with 1.0 gpm flow control

60405-20

1 ½” Std. Range ( 0 - 10,000 )

60010-00

Model 1650, blank

60405-50

2” Std. Range ( 0 - 21,000 )

60010-25

Model 1650 with .25 gpm flow control

60405-60

2” Ext. Range ( 0 - 100,000 )

60010-50

Model 1650 with .50 gpm flow control

60405-70

1 ½” Ext. Range ( 0 - 50,000 )

60010-100

Model 1650 with 1.0 gpm flow control

 

 

SAFETY BRINE VALVES

BRINE VALVES

 

60014

Model 2310 plastic safety brine valve

60011

Model 1650 brine valve assy.

60038

Model 2350 Safety Brine Valve

60029

Model 1600 brine valve assy.

60026-30

Float Assy. (red/white)

60029HW

Model 1600 Hot Water brine valve assy.

60026-30SAN

San float assy. (Hot Water)

60034-_ _

Model 1700 brine valve assy.( specify flow control 1.0 - 5.0 )

60027-FFA

Model 2300 safety brine valve

60604-_ _

Model 1710 brine valve assy.( specify flow control 1.0 - 5.0 )

60027-FFS

Model 2300 Safety brine valve

 

 

60028-30

Float Assy. (blue/white)

COVERS

 

60068-30

Float Assy. 2310

60217-_ _

Environmental lower cover

 

60219-_ _

Environmental

SALES AND SERVICE AIDS

60232-_ _

Designer 2 piece

16864 -01

Spec sheet

60232-110

Designer 1 piece ( only available in black )

15238

Service manual

60239-_ _

Designer Lower cover

41717

Product line Catalog

 

DRIAN LINE FLOW CONTROLS        SEAL & SPACER KITS

60366-_ _

1" FNPT x ¾” FNPT ( specify flow control .6 - 7.0)

61530

Upper kit

60701-_ _

1” FNPT x 1” FNPT ( specify flow control 8.0 - 25.0 )

61530-01

Upper kit, Hot Water

60702-_ _

1” FNPT x 1” MNPT ( specify flow control 8.0 - 25.0 )

60128

Lower kit

60708-_ _

1” FNPT x ¾” FNPT ( specify flow control 8.0 - 25.0 )

60128-01

Lower kit, Hot Water

60721-_ _

1" FNPT x 1” FNPT ( specify flow control .6 - 7.0)

 

 

SERVICE EQUIPMENT

CAM ASSEMBLY        11098        Seal & Spacer stuffer tool upper

60160-00

Separate time fill drive cam ( Black )

12682

Spacer puller tool lower

60160-20

Lower drive (Designer)

12683

Seal & Spacer stuffer tool lower

60160-22

Lower drive (Environmental)

13061

Spacer puller tool upper

 

 

16174

Silicone, 2 oz. Tube

24 HOUR GEAR ASSEMBLY

60460

Meter Checker Std. Range

19205

60461

Meter Checker Ext. Range

60519-02

Model 3200 timer 2 times regeneration

16586-8

Silicone, 8 lb. pail

60519-03

Model 3200 timer 3 times regeneration

 

 

60519-04        Model 3200 timer 4 times regeneration        SERVICE VALVE OPERATOR ASSEMBLY ( SVO )

60519-06

Model 3200 timer 6 times regeneration

60150

SVO (Old Style)

 

 

60150-01

SVO (New Style)

INJECTOR ASSEMBLIES COMPLETE

60483-_ _ _    1700 - ½”  brine (specify size of injector)        SKIPPER WHEEL ASEMBLIES

60480-_ _

1600 - 3/8” brine (specify size of injector)

14860

3200 Timer 12 day

60481-_ _

1600 Brass - 3/8” brine ( specify size of injector)

14381

3200 Timer 7 day

 

Page 35

 

Printed in U.S.A.

 

 

Service Instructions

 

 

 

 

 

PROBLEM

CAUSE

CORRECTION
  1. Softener Fails To Regenerate.

 

 

 

 

  1. Hard Water.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  1. Unit Used Too Much Salt

 

 

  1. Loss Of Water Pressure.

 

 

 

 

 

 

 

 

 

  1. Loss of Mineral Through Drain Line.

 

 

 

  1. Iron In Conditioned Water.
  1. Electrical Service To Unit Has Been Interrupted.

 

  1. Timer Is Defective.
  2. Power Failure.
  1. By-Pass Valve is Open.
  2. No Salt in Brine Tank

 

  1. Injector Screen Plugged.
  2. Insufficient Water Flowing Into Brine Tank

 

  1. Hot Water Tank Hardness.

 

  1. Leak At Distributor Tube.

 

 

  1. Internal Valve Leak

 

  1. Service Adapter Did Not Return To Service.
  1. Improper Salt Setting.
  2. Excessive Water in Brine Tank

 

  1. Iron Buildup In Line To Water Con- ditioner.
  2. Iron Buildup in Water Conditioner.

 

 

 

  1. Inlet of Control Plugged Due to Foreign Material Broken Loose From Pipes By Recent Work Done On Plumbing System.
  1. Air In Water System.

 

 

  1. Improperly Sized Drain Line Flow Control.

A. Fouled Mineral Bed.
  1. Assure Permanent Electrical Ser- vice (Check Fuse, Plug, Pull Chain or Switch).
  2. Replace Timer.
  3. Reset Time of Day.
  1. Close By-Pass Valve.
  2. Add Salt To Brine Tank and Main- tain Salt Level Above Water Level.
  3. Clean Injector Screen.
  4. Check Brine Tank Fill Time And Clean Brine Line Flow Control If Plugged.
  5. Repeated Flushings Of The Hot Water Tank is Required.
  6. Make Sure Distributor Tube Is Not Cracked. Check O-Ring And Tube Pilot.
  7. Replace Seals and Spacers And/ Or Piston.
  8. Check Drive Motor And Switch.

 

  1. Check Salt Usage and Salt Set- ting.
  2. See Problem No. 7.
  1. Clean Line To Water Conditioner.

 

  1. Clean Control and Add Mineral Cleaner to Mineral Bed.

Increased Frequency of Regeneration.

  1. Remove Piston and Clean Control.

 

 

 

  1. Assure That Well System Has Proper Air Eliminator Control. Check For Dry Well Condition.
  2. Check For Proper Drain Rate.

 

A. Check Backwash, Brine Draw And Brine Tank Fill. Increase Fre- quency of Regeneration. Increase Backwash Time.

 

 

Service Instructions (Cont’d.)

 

 

 

PROBLEM

CAUSE

CORRECTION
  1. Excessive Water In Brine Tank.

 

 

 

 

 

 

 

  1. Softener Fails To Draw Brine.

 

 

 

 

 

 

 

  1. Control Cycles Continuously.

 

 

  1. Drain Flows Continuously.
  1. Plugged Drain Line Flow Control.
  2. Plugged Injector System.
  3. Timer Not Cycling.
  4. Foreign Material In Brine Valve.

 

  1. Foreign Material In Brine Line Flow Control.
  1. Drain Line Flow Control Is Plugged.
  2. Injector Is Plugged.
  3. Injector Screen Plugged.
  4. Line Pressure Is Too Low.
  5. Internal Control Leak
  6. Service Adapter Did Not Cycle.

A. Misadjusted, Broken or Shorted Switch.

 

  1. Valve Is Not Programming Cor- rectly.

 

 

  1. Foreign Material In Control.

 

 

 

  1. Internal Control Leak
  1. Clean Flow Control.
  2. Clean Injector and Screen.
  3. Replace Timer.
  4. Replace Brine Valve Seat And Clean Valve.
  5. Clean Brine Line Flow Control.

 

  1. Clean Drain Line Flow Control.
  2. Clean Injector.
  3. Clean Screen.
  4. Increase Line Pressure To 20 P.S.I.
  5. Change Seals, Spacers and Piston Assembly.
  6. Check Drive Motor And Switches.

A. Determine If Switch or Timer Is Faulty and Replace It or Replace Complete Power Head.

  1. Check Timer Program and Posi- tioning of Control. Replace Power Head Assembly If Not Positioning Properly.
  2. Remove Power Head Assembly And Inspect Bore. Remove Foreign Material and Check Control In Var- ious Regeneration Positions.
  3. Replace Seals and Piston Assembly.

General Service Hints For Meter Control

Problem: Softener Delivers Hard Water.

Cause could be that . . . Reserve Capacity Has Been Exceeded.

Correction: Check salt dosage requirements and reset program wheel to provide additional reserve. Cause could be that . . . Program Wheel Is Not Rotating With Meter Output

Correction: Pull cable out of meter cover and rotate manually. Program wheel must move without binding and clutch must give positive “clicks” when program wheel strikes regeneration stop. If it does not, replace timer.

Cause could be that . . . Meter Is Not Measuring Flow. Correction: Check meter with meter checker.

 

 

 

 

 

 

Service Position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INLET

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hard water enters unit at valve inlet and flows down thru the mineral in the mineral tank. Conditioned water enters center tube thru the bottom distributor — then flows up thru the center tube — around the piston and out the side outlet of the valve.

 

Page 38

 

Backwash Position

 

 

BRINE VALVE

 

FLOW CONTROL

 

 

 

 

 

 

 

 

 

 

DRAIN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INLET

 

 

 

 

 

 

BRINE LEVEL

OUTLET

 

 

 

 

 

 

 

 

 

 

 

BRINE TANK

RESIN TANK

 

Hard water enters unit at valve inlet — flows to the front passage and up through the front passage to regenerating valve — down the center tube — thru the bottom distributor and up thru the mineral — around the piston and out the drain line. If optional no hard water by pass piston is used water flow to outlet is prevented by an extended section of the service piston which closes the outlet port from by pass water until the end of rapid rinse.

 

 

 

 

 

Brine Position

 

 

 

BRINE VALVE FLOW CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INLET

 

 

 

 

 

 

 

 

BRINE LEVEL

 

OUTLET

 

 

 

 

 

 

 

 

 

 

BRINE TANK

RESIN TANK

 

Hard water enters unit at valve inlet — flows up into injector housing and down thru nozzle and orifice to draw brine from the brine tank — brine flows down thru mineral and enters the center tube thru bottom distributor — flows up thru center tube — around the piston and out thru the drain line.

 

Page 40

 

Slow Rinse Position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INLET

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page 41

Hard water enters unit at valve inlet — flows up into injector housing and down thru nozzle and orifice

— around the piston — down thru mineral — enters center tube thru bottom distributor — flows up thru center tube — around piston and out thru the drain line.

 

Rapid Rinse

 

 

 

BRINE VALVE

 

FLOW CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

DRAIN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INLET

 

 

 

 

OUTLET

 

BRINE LEVEL

 

 

 

 

 

 

 

 

BRINE TANK

 

RESIN TANK

 

 

Hard water flows thru the regenerating valve directly down thru the mineral into the bottom distributor and up thru the center tube — around the piston and out the drain line.

Page 42

 

Brine Tank Fill Position

 

 

 

BRINE VALVE

 

FLOW CONTROL

 

 

 

 

 

 

 

 

 

 

DRAIN

 

 

 

 

 

 

 

 

INLET

 

 

 

 

 

 

 

 

INLET

 

 

 

 

 

OUTLET

 

 

BRINE LEVEL

 

 

 

 

 

 

 

BRINE TANK

 

RESIN TANK

 

Hard water flows thru the service valve and down thru the mineral. Conditioned water enters the bottom distributor — flows up the center tube around the piston to the outlet. Hard water flows to the regenerating valve thru the injector housing and brine valve to fill the brine tank.

 

Page 43

 

Flow Data & Injector Draw Rates

 

 

 

 

 

 

 

 

30

 

 

 

25

 

 

 

20

 

 

 

15

 

 

 

10

 

 

 

5

 

 

 

0

0        10        20        30        40        50        60        70        80        90        100        110        120        130        140        150

Flow Rate - GPM

 

 

 

 

 

 

 

30

 

 

 

25

 

 

 

20

 

 

 

15

 

 

 

10

 

 

 

5

 

 

 

 

0

0        20

 

 

 

40        60

 

 

 

80

Flow Rate - GPM

 

 

 

100

 

 

 

120

 

 

 

140

 

 

 

 

 

 

Flow Data & Injector Draw Rates

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

1700 7C injector with 35gpm DLFC

 

 

 

 

7

 

 

 

6

 

10.00

   

5

 

8.00

   

4

 

 

 

 

 

 

 

 

 

 

 

 

 

TR203941 41606

 

 

 

 

 

 

 

Environmental Backplate Line Drawing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

61500-2900LNE

 

 

Environmental Designer

 

 

 

 

 

System #4 - Typical Single Tank Installation With Optional Meter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MODEL 2900

System #5 - Interlock - Typical Twin Tank Installation With Optional Meter Interlock And No Hard Water Bypass

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page 49

 

Printed in U.S.A.

 

 

MODEL 2900

System #6 – Twin Series Regeneration System #7 – Twin Alternator Installation

 

 

 

 

 

 

 

 

POWER CORD

 

 

 

 

 

 

 

 

 

 

 

 

BRINE TANK

 

 

 

 

 

 

 

 

 

 

 

 

BRINE TANK

 

UNIT 1

 

INERLOCK CABLE

 

 

BRINE LINE

 

 

 

 

 

DRAIN LINE

 

 

REMOTE METER

 

MANUAL SHUTOFF VALVE

 

 

 

 

 

 

BRINE TANK

RESIN TANK

 

 

UNIT 2

 

 

 

Note: On System 7 power cord is on Unit 2. Note: System 7 only one Brine Tank.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System #4-Single Valve Regeneration Immediate and Delayed Valve Wiring

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18684

 

 

System #4-With Remote Signal Start Valve Wiring

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15405

 

 

System #5-Interlocked Regeneration Valve Wiring

 

 

 

18685-01

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18685-02

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System #6-Series Regeneration Valve Wiring

 

 

18686-01

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18686-02

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System #7-Alternating Regeneration Valve Wiring

 

 

 

18687-01

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18687-02

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System #7-Alternating Regeneration Multi-Valve System Valve Wiring

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Notes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P/N 15238        Rev. E 03/05

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